We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That’s why we continually strive to produce the safest, most reliable and productive hydraulic mining shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic mining shovels are built with you in mind. Because in mining, every day matters and every load counts.
General
- Engine Output - SAE J1995
- 4500 HP
- Bucket Payload
- 103 ton (US)
- Operating Weight
- 1102.3 ton (US)
- Note
- Specifications shown above apply to Face Shovel configuration. A Frontless configuration is also available.
Hydraulic System with Pump Managing System
- Hydraulic Tank Capacity - Approximately
- 2640 gal (US)
- Main Pumps
- 8 Ă— variable flow axial piston pumps
- Maximum Oil Flow - Main Pumps
- 8 Ă— 936 L/min (8 Ă— 247 gal/min)
- Maximum Oil Flow - Swing Pumps
- 6 Ă— 488 L/min (6 Ă— 129 gal/min)
- Maximum Pressure - Attachment
- 4350 psi
- Maximum Pressure - Swing Pumps
- 5080 psi
- Maximum Pressure - Travel
- 5220 psi
- Swing Pumps
- 6 Ă— reversible swash plate pumps
- Total Volume of Hydraulic Oil - Approximately
- 3450 gal (US)
- Features (1)
- Pressure cut-off for main pumps
- Features (2)
- Cooling of pump transmission gear oil
- Filters
- – Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μ - Pump Managing System contains:
- – Electronic load limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow
Hydraulic Oil Cooling
- Diameter - Fan
- 4 Ă— 1524 mm (4 Ă— 60 in)
- Features (1)
- Fan speed is thermostatically controlled
- Features (2)
- Extremely high cooling efficiency to ensure optimum oil temperature
- Features (3)
- Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
- Features (4)
- Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
- Oil Flow of Cooling Pumps
- 4 Ă— 975 L/min (4 Ă— 258 gal/min)
Operator's Cab
- Board Control System (BCS III)
- Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
- Components (1)
- Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
- Components (10)
- Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests
- Components (2)
- External sun shields at side windows
- Components (3)
- Roller blinds at all windows
- Components (4)
- Windshield with parallel intermittent wiper/washer
- Components (5)
- All-round safety glass, armored windshield and sliding side window
- Components (6)
- FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure
- Components (7)
- Fold-away auxiliary seat with safety belt
- Components (8)
- Joystick controls integrated in independently adjustable seat consoles
- Components (9)
- Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
- Internal Dimensions of Amenity Cab - Height
- 7.05 ft
- Internal Dimensions of Amenity Cab - Length
- 5.25 ft
- Internal Dimensions of Amenity Cab - Width
- 5.25 ft
- Internal Dimensions of Cab - Height
- 7.05 ft
- Internal Dimensions of Cab - Length
- 7.22 ft
- Internal Dimensions of Cab - Width
- 5.25 ft
- Operator's Eye Level - Approximately
- 28.87 ft
- Components (11)
- Under roof mounted heating, ventilating and air conditioning system
- Components (12)
- Sliding emergency ladder (kick-down type) with ladder cage
Swing System
- Features (1)
- All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system
- Features (2)
- Hydraulic braking of the swing motion by counteracting control
- Features (3)
- Closed-loop swing circuit with torque control
- Maximum Swing Speed
- 3.9 r/min
- Parking Brakes
- Wet multiple disc brake, spring-loaded/hydraulically released
- Swing Drive
- Six compact planetary transmissions with axial piston motors
- Swing Ring
- Triple race roller bearing with sealed internal gearing
Undercarriage
- Bottom Rollers - Each Side
- 7
- Components (1)
- All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened
- Components (2)
- Fully hydraulic, self-adjusting track tensioning system with piston accumulator
- Components (3)
- Automatic hydraulic retarder valve to prevent over-speed on downhill travel
- Components (4)
- Acoustic travel alarm
- Components (5)
- Idlers, bottom rollers and support rollers are connected to the automatic lubrication system
- Components (6)
- Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
- Gradeability - Travel Drives - Maximum
- 44%
- Maximum Tractive Force
- 974880 lb
- Parking Brake
- Wet multiple disc brake, spring applied/hydraulically released
- Support Rollers - Each Side
- 2 plus a skid plate in between
- Track Pads - Each Side
- 48
- Travel Drives - Each Side
- 1 planetary transmission with 2 two-stage axial piston motors
- Travel Speed - Two Stages - 1st Stage - Maximum
- 0.9 mile/h
- Travel Speed - Two Stages - 2nd Stage - Maximum
- 1.2 mile/h
Automatic Lubrication System
- Capacity - Grease Container
- 264 gal (US)
- Type (1)
- Grease filters (200 μm) between service station and container as well as directly behind grease pump
- Type (2)
- Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
- Type (3)
- System failures displayed by Board Control System
- Type (4)
- Connected to the lubrication system are:
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
Operating Weights
- Note
- Other track pads available on request
- Shovel - Ground pressure
- 38.3 psi
- Shovel - Operating Weight
- 2204600 lb
- Shovel - Standard Track Pads
- 6.56 ft
Electrical System - Diesel Drive
- Alternators
- 2 Ă— 175A each
- Batteries in Series/Parallel Installation
- 6 × 210 Ah – 12V each; 630 Ah – 24V in total
- Components (1)
- Battery isolation relays
- Components (2)
- Emergency stop switches accessible from ground level, in engine module and in operator's cab
- System Voltage
- 24V
- Working Spotlights
- 12 Ă— high brightness LED lights
Retractable Service Station
- Installation
- Retractable service station installed underneath the engine module and easily accessible from ground
- Equipped With (1)
- Quick couplings for:
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right - Equipped With (2)
- Cat jump-start socket
- Equipped With (3)
- Indicator lights for fuel tanks left/right full and grease container full
Attachment
- All buckets are equipped with a wear package consisting of:
- – Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges - Shovel attachment with unique TriPower kinematics ensuring the following main features:
- – Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout - Type (1)
- Inspection hole in boom and stick
- Type (2)
- Pressure-free lowering of boom and stick by means of a float valve
- Type (3)
- Special wear packages for highly abrasive materials on request
- Type (4)
- Catwalks with rails at boom
- Type (5)
- Welding procedures allow for internal counter-welding (double prep weld) wherever possible
- Type (6)
- Boom and stick are stress-relieved after welding
- Type (7)
- Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
Engine
- Engine Model
- 2 Ă— Cummins QSK60
- Gross Power - SAE J1995
- 4500 HP
- Net Power - SAE J1349
- 4500 HP
Bucket
- Bucket Capacity - Face Shovel (heaped 2:1)
- 68 yd³
Operating Specifications
- Bucket Payload
- 103 t
- Operating Weight - Face Shovel
- 1102 t
Diesel Engines
- Aspiration
- Two-stage turbocharged; aftercooled and intercooled
- Bore
- 6.25 in
- Components (1)
- Pre-lube starting system
- Components (2)
- Two-stage fuel filter includes water separator
- Components (3)
- Heavy-duty air filters with automatic dust evacuation
- Components (4)
- Micro processed engine control
- Components (5)
- Hydraulically driven radiator fan with electronically controlled fan speed
- Components (6)
- Eliminator with centrifuge for engine oil filtration
- Components (7)
- Engine-oil-change interval of 1,000 hours
- Components (8)
- Additional high-capacity water separator
- Displacement
- 3674 in³
- Emissions
- Emits equivalent to U.S. EPA Tier 2
- Fuel Tank Capacity
- 4330 gal (US)
- Make/Model
- 2 Ă— QSK60 two-stage
- Maximum Altitude - Without Deration - Above Sea Level
- 16000 ft
- Number of Cylinders - Each Engine
- 16
- Stroke
- 7.48 in
- Total Rated Net Power - ISO 3046/1
- 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
- Total Rated Net Power - SAE J1349
- 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
- Total Rated Net Power - SAE J1995
- 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
